8–11 Jun 2026
SwissTech Convention Center EPFL
Europe/Zurich timezone

Deep-sea Performance of High-alumina Calcium Aluminate Cement: Durability under 1000-2000 m In-situ Exposure

11 Jun 2026, 11:50
20m
SwissTech Convention Center EPFL

SwissTech Convention Center EPFL

SwissTech Convention Center, EPFL, Rue Louis Favre 2, Ecublens, Switzerland
Oral Presentation Durability Durability 2

Speaker

Prof. Keisuke Takahashi (Kagawa University)

Description

The advancement of deep-sea technologies, including subsea carbon storage, offshore wind energy, and seabed resource extraction, requires durable cementitious materials capable of supporting infrastructure exposed to extreme environmental stressors. This study investigates the durability and physicochemical stability of high-alumina calcium aluminate cement (AC) pastes under in-situ deep-sea oceanic conditions. Prismatic specimens (40 mm × 40 × 160 mm) of AC and Portland cement (PC) were submerged for one year at depths of approximately 1000 and 2000 meters in the Nankai Trough, Japan, where the water temperature (approximately 2 °C) and salinity (35 PSU) remained stable. Replicate specimens were exposed to laboratory immersion in seawater under ambient pressure and temperature to serve as a reference. Post-exposure analysis was conducted using scanning electron microscopy with energy-dispersive X-ray spectroscopy, electron probe microanalysis, and X-ray diffraction. PC paste specimens showed full-depth chloride ingress and severe surface degradation with alkali dissolution and extensive ettringite formation. In contrast, AC specimens exhibited minimal deterioration. Chloride ingress in AC was limited to approximately 10 mm from the specimen surface, while sulfate ingress was confined to the outer surface region. The primary hydrate phase, i.e., amorphous aluminum hydroxide, remained stable due to its low solubility in low temperature seawater. Slight expansion and cracking were observed. Fluorescence imaging confirmed that pressurized seawater fully infiltrated the AC specimen within one month, accelerating ion transport compared to ambient pressure conditions. However, strong chemical binding of chloride ions into calcium aluminate hydrates restricted chloride ingress. Furthermore, AC mortar was successfully applied in a pioneering deep-sea construction demonstration, connecting precast components at approximately 1000 m depth using a two-component injection system operated by a manned submersible. This study demonstrates that high-alumina AC exhibits exceptional chemical resistance, stability, and structural resilience under deep-sea exposure, offering a viable material for subsea infrastructure applications.

Affiliations

Kagawa University, 4-8-27 Ban-cho, Takamatsu, Kagawa, 7600017, takahashi.keisuke@kagawa-u.ac.jp
Port and Airport Research Institute, 3-1-1 Nagase, Yokosuka, Kanagawa, 2390826
Tohoku University, 6-6-06 Aramaki Aoba, Sendai, Miyagi, 9808579
Imperial College London, South Kensington, London, SW7 2AZ

Keywords High-alumina, deep sea, durability, in-situ exposure, phase change

Author

Prof. Keisuke Takahashi (Kagawa University)

Co-authors

Prof. Hong Wong (Imperial College London) Dr Marcus Yio (Imperial College London) Dr Shintaro Miyamoto (Tohoku University) Dr Yuichiro Kawabata (Port and Airport Research Institute)

Presentation materials

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